Case Studies

Proven Innovation Delivering Results

Explore how Ncube Semicon Pvt Ltd has helped clients across industries achieve breakthrough results with custom semiconductor, robotics, and AI solutions.

Custom ASIC for Electric Vehicle Control Systems
Semiconductor

Custom ASIC for Electric Vehicle Control Systems

Client: Leading EV Manufacturer

Challenge

Required a specialized chip to manage battery systems, thermal control, and power distribution with stringent safety and efficiency requirements.

Solution

Designed a custom 28nm ASIC with integrated power management, real-time monitoring, and fail-safe mechanisms. Prototyped on FPGA before tape-out.

35%
Power Reduction
<10μs
Response Time
$2M/year
Cost Savings
ASIC DesignPower ManagementSafety-Critical SystemsAutomotive Protocols
Smart Factory Automation for Precision Manufacturing
Robotics

Smart Factory Automation for Precision Manufacturing

Client: Electronics Contract Manufacturer

Challenge

Manual assembly processes caused quality inconsistencies, high labor costs, and limited scalability during peak demand.

Solution

Deployed AI-powered robotic arms with computer vision for component placement, soldering, and quality inspection. Integrated with existing MES.

+50%
Throughput Increase
99.8%
Defect Reduction
18 months
ROI Timeline
Industrial RoboticsComputer VisionMES IntegrationPredictive Maintenance
Predictive Maintenance System for Heavy Machinery
Enterprise AI

Predictive Maintenance System for Heavy Machinery

Client: Mining & Construction Equipment Operator

Challenge

Unplanned equipment downtime costing millions annually. Existing maintenance schedules were inefficient and reactive.

Solution

Built ML models analyzing sensor data (vibration, temperature, oil quality) to predict failures 2-4 weeks in advance. Deployed on edge devices.

60%
Downtime Reduction
$5M/year
Maintenance Savings
92%
Prediction Accuracy
Machine LearningIoT SensorsEdge ComputingTime-Series Analysis
5G Network Processor SoC Development
Semiconductor

5G Network Processor SoC Development

Client: Telecommunications Infrastructure Provider

Challenge

Needed a high-performance, low-latency SoC for 5G base stations capable of handling massive data throughput.

Solution

Designed a multi-core SoC with custom DSP blocks, hardware accelerators for encryption, and high-speed I/O interfaces. Achieved first-pass silicon success.

100Gbps
Data Throughput
<1ms
Latency
+40%
Power Efficiency
SoC Design5G PHY/MACHardware AccelerationSignal Processing
Autonomous Warehouse Navigation System
Robotics

Autonomous Warehouse Navigation System

Client: E-commerce Logistics Provider

Challenge

Manual warehouse operations couldn't scale with growing order volumes. Space constraints limited traditional conveyor systems.

Solution

Deployed autonomous mobile robots (AMRs) with SLAM navigation, dynamic path planning, and fleet coordination. Integrated with WMS.

+70%
Order Fulfillment
+30%
Floor Space Efficiency
40%
Labor Redeployment
Autonomous NavigationSLAMFleet ManagementWMS Integration
Computer Vision for PCB Quality Inspection
Enterprise AI

Computer Vision for PCB Quality Inspection

Client: Electronics Manufacturing Services Company

Challenge

Manual visual inspection was slow, inconsistent, and missed micro-defects, leading to field failures and warranty claims.

Solution

Trained deep learning models on 500K+ labeled PCB images to detect solder defects, component misalignment, and trace damage. Real-time inference at line speed.

10x faster
Inspection Speed
99.5%
Defect Detection
<1%
False Positives
Deep LearningComputer VisionReal-Time InferenceQuality Control

Results That Matter

Our client partnerships deliver measurable impact across key business metrics.

50%+
Average Efficiency Gain
18mo
Typical ROI Timeline
100%
Client Satisfaction
$10M+
Total Client Savings

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